Technology
Featured
at EASTEC!
We can customize a solution
that optimizes and fits your
desired process for your shop!
The New Shrink-clamping system solution from ZOLLER!
Clamping and unclamping tools in record time and saving energy and conserving tool holders: You get all these benefits with the new inductive »powerShrink« heat shrink system. Our product development team factored in maximum energy efficiency as well as a fast and reliable shrinking process which is very important for ZOLLER customers – allowing more profitability and efficiency in their shops! Click on the link below to see the impressive IMTS introduction to this amazing new solution for heat shrinking and clamping your tools!
The New Shrink-clamping system solution from ZOLLER!
Clamping and unclamping tools in record time and saving energy and conserving tool holders: You get all these benefits with the new inductive »powerShrink« heat shrink system. Our product development team factored in maximum energy efficiency as well as a fast and reliable shrinking process which is very important for ZOLLER customers – allowing more profitability and efficiency in their shops! Click on the link below to see the impressive IMTS introduction to this amazing new solution for heat shrinking and clamping your tools!
The new »toolBalancer 550/750«
The New Balancing System Solution from ZOLLER!
The gamechanging »toolBalancer« enables you to increase your process reliability and the quality of your components, reduce machine maintenance costs and prevent machine failures. How does it work? It’s simple: Highly-precisely balanced tools allow you to achieve longer tool life, higher spindle running time and better surface quality of your components. Check out the introduction video from ZOLLER from the IMTS show!
The new »toolBalancer 550/750«
The New Balancing System Solution from ZOLLER!
The gamechanging »toolBalancer« enables you to increase your process reliability and the quality of your components, reduce machine maintenance costs and prevent machine failures. How does it work? It’s simple: Highly-precisely balanced tools allow you to achieve longer tool life, higher spindle running time and better surface quality of your components. Check out the introduction video from ZOLLER from the IMTS show!
- Tool Heat Shrink System
»redomatic«
With a »redomatic 400« or »redomatic 600« from ZOLLER, you can produce more effectively with your multi-spindle machines and automated high volume manufacturing. With »redomatic«, you can be sure that the tool lengths are always set correctly. The shrink-clamping process developed by ZOLLER using the »masterPiece« adjusting adapter is both quick and simple.
- Tool Heat Shrink System
»redomatic«
With a »redomatic 400« or »redomatic 600« from ZOLLER, you can produce more effectively with your multi-spindle machines and automated high volume manufacturing. With »redomatic«, you can be sure that the tool lengths are always set correctly. The shrink-clamping process developed by ZOLLER using the »masterPiece« adjusting adapter is both quick and simple.
»smile 420«
The ZOLLER »smile« is a must have for manufacturing companies carrying out machining work: easy to operate, exclusively constructed with high-quality brand name components, comes equipped with all standard measuring functions for professionally presetting and measuring cutting tools, and suitable for tricky shop floor use thanks to its well thought-out construction and footprint.
»smile 420«
The ZOLLER »smile« is a must have for manufacturing companies carrying out machining work: easy to operate, exclusively constructed with high-quality brand name components, comes equipped with all standard measuring functions for professionally presetting and measuring cutting tools, and suitable for tricky shop floor use thanks to its well thought-out construction and footprint.
The ZOLLER »genius« tool inspection Solution!
The best selling »genius« is a universal measuring machine and is the perfect solution for the measurement and inspection of your cutting tools quickly, simply and precisely. It can easily handle everything from the quick testing of individual criteria to the fully automatic and operator-independent measurement of more than 100 parameters on standard and micro tools. Applications range from incoming inspection, in-house regrinding, research, benchmarking, wear analysis, tool setup, in-process control, final inspection to cutting tool certification and reverse engineering. The new »pilot 4.0«operating software equips users to run any measurement and inspection program for any requirement including typical tool measurement of helix angles, radial reliefs, lands, gash angles, head lengths, center offsets, chamfer heights and end face facets to list but a few.
Connect with any technical experts to get more information or schedule a demo! ZOLLER also has attractive financing options available!
The ZOLLER »genius« tool inspection Solution!
The best selling »genius« is a universal measuring machine and is the perfect solution for the measurement and inspection of your cutting tools quickly, simply and precisely. It can easily handle everything from the quick testing of individual criteria to the fully automatic and operator-independent measurement of more than 100 parameters on standard and micro tools. Applications range from incoming inspection, in-house regrinding, research, benchmarking, wear analysis, tool setup, in-process control, final inspection to cutting tool certification and reverse engineering. The new »pilot 4.0«operating software equips users to run any measurement and inspection program for any requirement including typical tool measurement of helix angles, radial reliefs, lands, gash angles, head lengths, center offsets, chamfer heights and end face facets to list but a few.
Connect with any technical experts to get more information or schedule a demo! ZOLLER also has attractive financing options available!
- Inspection Solution
»pomBasic«
The ZOLLER »pomBasic« is the inspection solution for process-related measuring and inspection of drills, milling cutters and counterbores in incident light.
Thanks to its compact and universal design, »pomBasic« can be used in the measuring laboratory, incoming goods controlling, or directly in the grinding shop.It is the ideal device for the shop floor, directly next to the CNC grinding machine: Simply insert the tool, start up, measure, and you’re done. With automatic edge detection for high accuracy, assistant-supported measuring procedures and inspection reports in a single click. There is nothing quicker or easier than »pomBasic«.
- Inspection Solution
»pomBasic«
The ZOLLER »pomBasic« is the inspection solution for process-related measuring and inspection of drills, milling cutters and counterbores in incident light.
Thanks to its compact and universal design, »pomBasic« can be used in the measuring laboratory, incoming goods controlling, or directly in the grinding shop.It is the ideal device for the shop floor, directly next to the CNC grinding machine: Simply insert the tool, start up, measure, and you’re done. With automatic edge detection for high accuracy, assistant-supported measuring procedures and inspection reports in a single click. There is nothing quicker or easier than »pomBasic«.
»venturion«
Our c;lassic workhorse of the presetting line of Solutions is the »venturion« a presetting and measuring machine that is characterized by unique ergonomics, maximum flexibility and precision. The module design of this presetting and measuring machine gives you the freedom to put together your individual presetting and measuring machine optimally matched to your production processes.
All the basic functions for measuring and presetting your tools are possible with the basic version — you profit from photorealistic input dialogs, automatic cutting edge detection, automatic zero point monitoring and much more. For example, modules can be added for tool inspection, for center height measuring, for measuring reamers or for heat shrinking tools. »venturion« offers every possibility for individual adjustment. Contact us to set up a personalized demo! We look forward to meeting you!
»venturion«
Our c;lassic workhorse of the presetting line of Solutions is the »venturion« a presetting and measuring machine that is characterized by unique ergonomics, maximum flexibility and precision. The module design of this presetting and measuring machine gives you the freedom to put together your individual presetting and measuring machine optimally matched to your production processes.
All the basic functions for measuring and presetting your tools are possible with the basic version — you profit from photorealistic input dialogs, automatic cutting edge detection, automatic zero point monitoring and much more. For example, modules can be added for tool inspection, for center height measuring, for measuring reamers or for heat shrinking tools. »venturion« offers every possibility for individual adjustment. Contact us to set up a personalized demo! We look forward to meeting you!
»smartCheck«
Whether as a manual or 3-axis-CNC version: »smartCheck« is the powerful universal measuring machine for all cutting tools! As a result you can check your tools efficiently before and after grinding in order to fulfill DIN EN ISO 9000 guidelines.
In addition, with the swiveling incident light image processing software, you can inspect, measure and document axial and radial geometries of tools — very easily in a single click without expert-level knowledge. You profit directly from at least a 25% productivity increase with your CNC grinding machines simply by measuring your tools before regrinding. Schedule a demo of this gamechanger! We look forward to showing you this amazing Solution and how it can help you become more competitive, productive and profitable!
»smartCheck«
Whether as a manual or 3-axis-CNC version: »smartCheck« is the powerful universal measuring machine for all cutting tools! As a result you can check your tools efficiently before and after grinding in order to fulfill DIN EN ISO 9000 guidelines.
In addition, with the swiveling incident light image processing software, you can inspect, measure and document axial and radial geometries of tools — very easily in a single click without expert-level knowledge. You profit directly from at least a 25% productivity increase with your CNC grinding machines simply by measuring your tools before regrinding. Schedule a demo of this gamechanger! We look forward to showing you this amazing Solution and how it can help you become more competitive, productive and profitable!
»mμFocus«
You want to produce the perfect cutting edge – one that ensures a long tool life, minimal wear, optimal chip formation, and precision workpiece processing, thereby significantly lowering costs for production.
Achieve your goals with high-precision tool geometry and optimal surface textures customized to your specific application. If you want to ensure exact, standardized quality in your tool development, then the ZOLLER »mμFocus« inspection machine is the right choice for your needs. »mµFocus« uses non-contact measurement procedures to determine the surface roughness and cutting edge prepara-tion of your tool, down to the µm. Use the ZOLLER »mμFocus« to create fully optimized tools.
»mμFocus«
You want to produce the perfect cutting edge – one that ensures a long tool life, minimal wear, optimal chip formation, and precision workpiece processing, thereby significantly lowering costs for production.
Achieve your goals with high-precision tool geometry and optimal surface textures customized to your specific application. If you want to ensure exact, standardized quality in your tool development, then the ZOLLER »mμFocus« inspection machine is the right choice for your needs. »mµFocus« uses non-contact measurement procedures to determine the surface roughness and cutting edge prepara-tion of your tool, down to the µm. Use the ZOLLER »mμFocus« to create fully optimized tools.
- Software Solutions
Tool Management Systems
Manage the data of your single components such as the cutting material and weight simply and in detail. Using the tool list, drawing and 3D model you can correctly assemble your tool directly at the machine or at the workbench. Manage your setup sheets and prepare the tools that you need for the next job easily and efficiently.
- Software Solutions
Tool Management Systems
Manage the data of your single components such as the cutting material and weight simply and in detail. Using the tool list, drawing and 3D model you can correctly assemble your tool directly at the machine or at the workbench. Manage your setup sheets and prepare the tools that you need for the next job easily and efficiently.
