Tool Data and System

At ZOLLER, all solutions are interconnectable thanks to the reliable management of tool data. ZOLLER thus brings together the application and process levels.

As a manufacturing company, you use ZOLLER along the entire CAM-to-part process. As a tool manufacturer or grinders, you map everything with ZOLLER, from the wear inspection at goods receipt and the import of new CAD tool data to the final automated quality inspection.

The ZOLLER system is open to other process steps. Because tool data and data management take center stage, ZOLLER offers interfaces to all important CAD and CAM systems, tool catalogs, ERP systems and many machine controls, for example.  

Digital Twins of Your Tools

With ZOLLER »3dCheck« from the »genius« series, you can carry out exact and process-oriented 3D measurements on precision tools.

The inspection machine digitizes Tool geometries fully automatically and without contact. The data can be flexibly exported to all common CAD formats. Efficient digitization of tools with ZOLLER.

Effective Tool Storage

The Smart Cabinets tool cabinets and assembly stations bring order to any tool inventory and simplify tool preparation.

Speed up access to complete tools, tool holders, cutting inserts, small parts, inspectors and supplies and increase ergonomics during tool assembly.

Manage all tool and storage location data digitally with the ZOLLER TMS Tool Management Solutions.

Shrink Tools

The shrink fit machines in the series »powerShrink« are equipped with highly efficient heating and cooling technologies. They shrink tools in record time.

The shrink unit »redomatic« offers all the proven advantages of a presetting and measuring machine from ZOLLER in addition to shrinking technology. This allows you to shrink tools to length with µm accuracy.

High-Precision Balancing

If you want to achieve the highest Production quality on component and protect the spindles of CNC machines, rotating tools should definitely be balanced before use.

»toolBalancer« offers the most advanced technology on the market and measures unbalance with an accuracy of < 0.4 gmm.

Measure Tools With µm Accuracy

The measuring machines in the series »smile«, »venturion« and »hyperion« series are the experts for simple and reliable measuring and setting of drilling, rotating and milling tools.

Every measurement is carried out with µm accuracy. You can have the setting data transferred directly and error-free to the production machine's controls via the network.

Reliable and Automated Measurement of Tools

»coraMeasure LG« measures tools in an automated process using a room gantry robot and an intelligent pallet system for the delivery of the tools to be measured.

Thanks to the system concept from ZOLLER, it can be »coraMeasure LG« seamlessly integrated into an existing ZOLLER infrastructure.

Error-Free Transfer of Tool Data

»zidCode« uniquely identifies complete tools, grinding wheels and grinding wheel packs by scan and transfers the associated actual data to the machine control system in an automated process.

Even more performance »zidCode 4.0«. This IoT platform transfers tool data bidirectionally between the z.One database and the CNC machine. For example, refreshed tool life data can be placed in z.One after the production run.

Modular Automation

ZOLLER reduces manual tool-related processes through modular automation. The ZOLLER Automation Solutions are part of the ZOLLER system, with which production facilities continuously increase their quality and efficiency. The system components are interlinked with the ZOLLER software.

Find out about all the options for automation with ZOLLER at EMO.