FAQ
Frequently Asked Questions
What is the main difference between presetting and inspection devices?
Inspection devices have additional axes, sensors and cameras in order to be able to fully measure cutting tools.
Which tools are measured on ZOLLER machines?
All rotating cutting tools can be measured on the ZOLLER inspection machines. In addition, stationary tools such as indexable inserts can be easily measured according to customer requirements using our special adapters.
Can I connect the inspection machines to a grinding machine?
Absolutely, you can transfer the tool file from the measuring device to the grinding machine or vice versa via the network connection or with an USB stick. For example, we offer interfaces for many programming systems.
Do I need a lot of time to measure standard tools?
No, there is an automatically created program in our software called ZOLLER »elephant«. With this program you can easily measure the basic geometries without many settings.
What is the difference between the »genius« and the »threadCheck«?
The ZOLLER threadCheck« is based on the structure of the »genius« but has an additional axis for horizontal swiveling and several special programs for measuring threading tools. The swiveling axis allows the contour of the thread flanks to be correctly focused and measured without distortion.
Can I only measure tools on the inspection devices?
No, you can also measure various objects, e.g. grinding wheels or the finished workpiece.
How extensive can the tools be in order to successfully measure them on the ZOLLER machines?
Our inspection devices can be equipped with various cameras at the customer's request. For tool manufacturers who mostly produce tools larger than 0.12" (3 mm) in diameter, we recommend the standard camera for macro tools. For micro tool manufacturers, we recommend a micro camera for tools with a diameter of more than 0.01" (0.4 mm).
Can beginners quickly measure the tools on the ZOLLER inspection devices?
Yes, we can save the measured tools in our z.One database and call them up again at any time. This means that even operators with little experience can call up the saved programs independently. The tool is measured exactly as specified.
Is an air-conditioned room required for the installation?
An air-conditioned room is not required. The device can be installed in a dust-free area in the machine hall.
Is there an Automation Solution for the »genius« series?
Yes, we can connect an automation system »roboSet 2« to all machines in the »genius« series.