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»smartCheck 600/800«
Top Model for the Highest Demands

One-hand control

Z-, X-axis

Y-axis

Storage board

Incident light camera

Software »pilot 4.0«

High-precision spindle

Control unit

Stable table

Ergonomic one-hand control handle »eQ«

Ergonomic one-hand control handle »eQ« (ergonomic & quick) – to easily move the optics carrier to the correct position in the Z- and X-axes. The button with the Solutions symbol can be individually configured with additional practical functions, making operation even easier and more convenient.

Z-, X-axis manual/CNC

Z-, X-axis manual/CNC – the high-precision and smooth-running linear axes are used for fast and fine positioning of the measuring optics to the tool cutting edge. Whether manually for spot checks using the »eQ« one-hand control handle or CNC-controlled for fully automatic processes, these allow the measurement to be carried out safely, quickly and conveniently.

Manual fine adjustment – the alternative to CNC control. The ergonomic handwheels for additional manual fine adjustment of the Z- and X-axes are particularly suitable for the tool inspection module.

Y-axis

Y-axis – the optional, CNC-controlled linear axis for measuring off-center cutting edges on turning or multifunctional tools.

Practical storage board

Practical storage board – holds adapter tool posts, adapters, tools and intermediate sleeves.

Tool inspection with manually swiveling incident light camera

Tool inspection with manually swiveling incident light camera – for radial and axial inspection and measuring tasks. Integrated multi-LED ring light segmented into eight areas with adjustable light intensity ensures optimum illumination of the surface. The clamping and locking device as well as the swivel range of -30° to 90° ensure an ideal perspective for the respective measuring point.

Software »pilot 4.0«

Software »pilot 4.0« – is self-explanatory, clearly laid out and enables the operator to take reliable measurements. It offers a uniform user interface on all ZOLLER systems – right up to ZOLLER TMS Tool Management Solutions. The individual structure of the software allows customer-specific adaptations to be implemented quickly.

High-precision spindle »ace«

High-precision spindle »ace« – guarantees μm-accurate clamping of tools and holders of all kinds. Adaptation to many tool holder systems is guaranteed by the universal adapter tool post changing system. The optional CNC drive with autofocus and precise angle measuring system offers automatic focusing of the tool cutting edge and recording of the cutting contour.

Separate control unit »cockpit«

Separate control unit »cockpit« – offers space for keyboard and mouse as well as shelves for label and laser printers, scanners and tools. The height and angle of the 24" TFT color monitor can be adjusted to make using the software as comfortable as possible. This means that every operator can set up the workstation individually in just a few simple steps.

Stable table

Stable table – forms the base of the device. This is where the computer, electronics and pneumatic elements are stored in an industrial and service-friendly manner, all neatly laid out with sufficient space for good accessibility and optimum ventilation.

 

Technical Data

»smartCheck 600«

»smartCheck 800«

23.62" (600 mm)

Maximum tool length Z

23.62" (600 mm)

Maximum tool length Z

22.04"/23.62"/25.98"/31.49" (560/600/660/800 mm)

Maximum tool diameter D

33.86"/39.37" (860/1000 mm)

Maximum tool diameter D

2.55"/3.34" (65/85 mm)

Maximum snap gauge diameter d

3.34" (85 mm)

Maximum snap gauge diameter d

± 3.93" (± 100 mm)

Travel range Y-axis

—

3–4

Number of axes

3–4

Number of axes

~ 76.22" (~ 1936 mm)

Height H1

~ 76.22" (~ 1936 mm)

Height H1


31.49" (800 mm)

Maximum tool length Z


31.49" (800 mm)

Maximum tool length Z

22.04"/23.62"/25.98"/31.49" (560/600/660/800 mm)

Maximum tool diameter D

33.86"/39.37" (860/1000 mm)

Maximum tool diameter D

2.55"/3.34" (65/85 mm)

Maximum snap gauge diameter d

3.34" (85 mm)

Maximum snap gauge diameter d

± 3.93" (± 100 mm)

Travel range Y-axis

—

3–4

Number of axes

3–4

Number of axes

~ 84.09" (~ 2136 mm)

Height H1

~ 84.09" (~ 2136 mm)

Height H1


39.37" (1000 mm)

Maximum tool length Z


39.37" (1000 mm)

Maximum tool length Z

22.04"/23.62"/25.98"/31.49" (560/600/660/800 mm)

Maximum tool diameter D

33.86"/39.37" (860/1000 mm)

Maximum tool diameter D

2.55"/3.34" (65/85 mm)

Maximum snap gauge diameter d

3.34" (85 mm)

Maximum snap gauge diameter d

± 3.93" (± 100 mm)

Travel range Y-axis

—

3–4

Number of axes

3–4

Number of axes

~ 91.96" (~ 2336 mm)

Height H1

~ 91.96" (~ 2336 mm)

Height H1


47.24" (1200 mm)

Maximum tool length Z


47.24" (1200 mm)

Maximum tool length Z

22.04"/23.62"/25.98"/31.49" (560/600/660/800 mm)

Maximum tool diameter D

33.86"/39.37" (860/1000 mm)

Maximum tool diameter D

2.55"/3.34" (65/85 mm)

Maximum snap gauge diameter d

3.34" (85 mm)

Maximum snap gauge diameter d

± 3.93" (± 100 mm)

Travel range Y-axis

—

3–4

Number of axes

3–4

Number of axes

~ 99.84" (~ 2536 mm)

Height H1

~ 99.84" (~ 2536 mm)

Height H1

Configuration »smartCheck 600«

Axes

One-hand control handle »eQ«

Base model

CNC drive (Z, X)

Base model

Fine adjustment/hand­wheels (Z, X)

optional

Angle measuring system C-axis

Base model

CNC/autofocus

Base model

CNC/Y-axis

optional

CNC/swiveling optics carrier (A)

optional


Electronics

24" TFT color monitor with software »pilot 4.0«

Base model

Additional 17"satellite monitor

optional

Integrated control unit with keyboard/mouse

optional

Separate control unit »cockpit«

Base model


Spindle

High-precision spindle SK 50/Vacuum

optional

High-precision spindle »ace« size 1

Base model

High-precision spindle »ace« size 2

optional


Tailstock

Pneumatic counter center

optional


Camera/sensors configuration

Transmitted light camera HR50, BF approx. 0.28" x 0.26" (7.3 x 6.7 mm2)

Base model

Transmitted light camera HR50 1:1, BF approx. 0.15" x 0.14" (4.0 x 3.6 mm2)

optional

Transmitted light camera HR70 1:1, BF approx. 0.15" x 0.14" (4.0 x 3.6 mm2)

optional

Transmitted light camera 5 Mpx, BF approx. 0.17" x 0.15" (4.4 x 4.0 mm2)

optional

Transmitted light camera WF, BF approx. 0.61" x 0.55" (15.5 x 14.1 mm2)

optional

Incident light camera, BF approx. 0.17" x 0.15" (4.4 x 4.0 mm2)

Base model

Cutting edge inspection LED incident light

Base model

Premium tool inspection

Base model


Stable table

Integrated

Base model


Tool identification

RFID Manual »mslz«

optional

RFID Semi-automatic/drive slot

optional

RFID Automatic/drive slot

optional

RFID Automatic/head bolt

optional

Code scanner Manual/drive slot

optional

Code scanner Automatic/drive slot

optional

Configuration »smartCheck 800«

Axes

One-hand control handle »eQ«

Base model

CNC drive (Z, X)

Base model

Fine adjustment/handwheels (Z, X)

optional

Angle measuring system C-axis

Base model

CNC/autofocus

Base model

CNC/swiveling optics carrier (A)

optional


Electronics

24" TFT color monitor with software »pilot 4.0«

Base model

Additional 17"satellite monitor

optional

Integrated control unit with keyboard/mouse

optional

Separate control unit »cockpit«

Base model


Spindle

High-precision spindle SK 50/Vacuum

optional

High-precision spindle »ace« size 1

Base model

High-precision spindle »ace« size 2

optional


Tailstock

Pneumatic counter center

optional


Camera/sensors configuration

Transmitted light camera HR50, BF approx. 0.28" x 0.26" (7.3 x 6.7 mm2)

Base model

Transmitted light camera HR50 1:1, BF approx. 0.15" x 0.14" (4.0 x 3.6 mm2)

optional

Transmitted light camera HR70 1:1, BF approx. 0.15" x 0.14" (4.0 x 3.6 mm2)

optional

Incident light camera, BF approx. 0.17" x 0.15" (4.4 x 4.0 mm2)

Base model

Cutting edge inspection LED incident light

Base model

Premium tool inspection

Base model


Stable table

Integrated

Base model


Tool identification

RFID Manual »mslz«

optional

RFID Semi-automatic/drive slot

optional

RFID Automatic/drive slot

optional

RFID Automatic/head bolt

optional

Code scanner Manual/drive slot

optional

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