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toolBalancer

toolBalancer

toolBalancer

The Balancing System with the Most Modern Technology and Ergonomic Design

We Stand for Smart Progress

With optimally- and highly-precisely balanced tools, you achieve longer tool life, a longer spindle running time and a better surface quality of your components. With »toolBalancer«, not only do you get your tools but also your entire production into the perfect balance of sustainability, efficiency and progress.

We Stand for Smart Progress

With optimally- and highly-precisely balanced tools, you achieve longer tool life, a longer spindle running time and a better surface quality of your components. With »toolBalancer«, not only do you get your tools but also your entire production into the perfect balance of sustainability, efficiency and progress.

The unique balance of functionality and ergonomics for exact measurement results: This is precision, and certified safety for your production.

Frank Hartstein, Member of the »toolBalancer« product development team

At the ZOLLER technology company, we focused our experience and expertise to create this new product development, setting a new milestone and complementing the ZOLLER product portfolio. Just what you expect from ZOLLER: Everything from a single source.

Christoph Zoller, Managing Director

The perfect combination of design, ergonomics, and technological intelligence. The ZOLLER solution with certified safety for saving resources when used in your production.

Alexander Zoller, Managing Director

TÜV and UL/CSA Tested

500 kg massive basis

Best balancing results: < 0.4 gmm

The High-Performance
Interaction

Open the cover,
Insert and clamp the tool

Close the cover and start run 1

Open the cover, Release the clamp,
Turn tool by 180° and clamp

Close the cover and start run 2

Open the cover,
Correct imbalance (for instance by turning the balancing screw)

Close the cover and start the control run,
Measurement result test run

Complete Goals
Quickly and Safely

»toolBalancer« makes tool balancing extremely simple: thanks to its ergonomically designed safety cover »twinPanel«, convenient membrane keypad, compartment for balancing adapter and storage in the large work area.

The ZOLLER operating software with its structured graphic display guides the operator intuitively through the measuring and balancing process. All balancing applications on 1 to 2 balancing levels are available for use via corresponding software options, such as fixed location compensation with balancing screws or the use of balancing rings or balancing by material removal such as drilling or milling.

Our Adapters, Reliable and Precise

The selection of high-precision ZOLLER balancing adapters with a unique design facilitate power-activated and safe clamping of SK, HSK, polygonal shank coupling adapters and more, with even better repeat precision than ever before.

SK-Adapter –
SK 30/40/50

SK-Adapter –
SK 30/40/50

  • Pneumatic clamping principle with power spring package
  • High reproducibility and repeatability
  • Centering pins with ejector to easily change the tool holder
  • Maximum repeatability thanks to a chuck holder without radial or axial clearance
  • 5-point system for backlash-free pick-up of the steep taper
  • Certified safety at adapter change
  • SK holders can be balanced without clamping bolts

HSK-Adapter – 
HSK 32/40/50/63/80/100
(A/C/E-B/D/F)

HSK-Adapter – 
HSK 32/40/50/63/80/100
(A/C/E-B/D/F)

  • Pneumatic clamping principle with power spring package
  • High reproducibility and repeatability
  • Centering pins with ejector to easily change the tool holder
  • Maximum repeatability thanks to a chuck holder without radial or axial clearance
  • Certified safety at adapter change

Polygonal Shank
Coupling Adapt –
C 32/40/50/63/80

Polygonal Shank
Coupling Adapt –
C 32/40/50/63/80

  • Pneumatic clamping principle with power spring package
  • High reproducibility and repeatability
  • Centering pins with ejector to easily change the tool holder
  • Maximum repeatability thanks to a chuck holder without radial or axial clearance
  • Certified safety at adapter change

Further adapters available on request.

From the Center for the Highest Precision

Imbalanced tools are caused by an asymmetrical design and the resulting asymmetrical mass distribution. The ZOLLER »toolBalancer« solves like with like and relies on a deliberate center offset in the balancing adapter when measuring and balancing your tools.

The balancing adapter with center offset is designed with a two-point contact and a pressure element. These features enable a large and more measurable sensor signal and guarantee highly precise balancing results.

From the Center for the Highest Precision

Imbalanced tools are caused by an asymmetrical design and the resulting asymmetrical mass distribution. The ZOLLER »toolBalancer« solves like with like and relies on a deliberate center offset in the balancing adapter when measuring and balancing your tools.

The balancing adapter with center offset is designed with a two-point contact and a pressure element. These features enable a large and more measurable sensor signal and guarantee highly precise balancing results.

Two variants, no compromises

»toolBalancer 550«

Make your choice easily with clear and complete information, or contact us!

Maximum tool diameter: 18.9" (480 mm), maximum tool length: 21.6" (550 mm)

»toolBalancer 750«

Make your choice easily with clear and complete information, or contact us!

Maximum tool diameter: 18.9" (480 mm), maximum tool length: 29.5" (750 mm)

We Stand for Reliable Quality

100% made in Germany – that is our primary mission, and we work hard to ensure we achieve our goals. Thanks to an expansion of our production site in Pleidelsheim, Germany, our production is now even more efficient and economical.

The ZOLLER assembly – a team of specialized, competent employees from assembly and quality assurance ensure, day by day, that your »toolBalancer« reaches your production facility in a perfect condition. Your »toolBalancer« does not leave the line assembly until all our employees are 100% satisfied, and the device has the ZOLLER seal of quality. We are proud of this.

We Stand for Reliable Quality

100% made in Germany – that is our primary mission, and we work hard to ensure we achieve our goals. Thanks to an expansion of our production site in Pleidelsheim, Germany, our production is now even more efficient and economical.

The ZOLLER assembly – a team of specialized, competent employees from assembly and quality assurance ensure, day by day, that your »toolBalancer« reaches your production facility in a perfect condition. Your »toolBalancer« does not leave the line assembly until all our employees are 100% satisfied, and the device has the ZOLLER seal of quality. We are proud of this.

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