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roboset 2

roboset 2

roboset 2

The trailblazer: Unleash more potential with every inspection

Turning experience into success

The »roboSet 2« has space for eight pallets and many tools for fully automated tool inspection. This offers you the flexibility to deploy your team to other areas where they will have the greatest impact.

Turning experience into success

The »roboSet 2« has space for eight pallets and many tools for fully automated tool inspection. This offers you the flexibility to deploy your team to other areas where they will have the greatest impact.

Tool sorting according to specifications

Creates documentation and tool history

Small footprint and rapid amortization

Built for endurance during inspection

»cockpit«

Measuring machine

»roboSet 2«

Access window

Interior

»cockpit«

Operate the »roboSet 2« conveniently and easily via the image processing software »pilot 4.0«.

Measuring machine

Can be combined with all measuring machines in the »genius« series from ZOLLER.

»roboSet 2«

Loading unit with robotics, marking laser and cleaning bath. Capacity for several thousand tools.

Access window

Large access window to the two pallet levels that can be easily moved upwards. High tool capacity thanks to eight pallet spaces.

Interior

Convenient access to ultrasonic cleaning and the interior of the loading unit.

Clean and ready for testing

The »roboSet 2« provides ultrasonic and dry cleaning to guarantee every tool is free from microparticles, dust and organic cooling lubricants. No matter which ZOLLER measuring machine you combine with the »roboSet 2«, the tools will come out sparkling clean, creating the perfect conditions for tapping into the precise measuring power of ZOLLER.

Clean and ready for testing

The »roboSet 2« provides ultrasonic and dry cleaning to guarantee every tool is free from microparticles, dust and organic cooling lubricants. No matter which ZOLLER measuring machine you combine with the »roboSet 2«, the tools will come out sparkling clean, creating the perfect conditions for tapping into the precise measuring power of ZOLLER.

Mechanically decoupled

Major robotics actions take place inside the »roboSet 2« at the same time everything is still at the »genius« next door. To ensure the two neighbors co-exist in harmony, the »roboSet 2« was designed as a separate unit that is mechanically decoupled from the measuring machine, preventing vibrations and shocks from reaching the measurement technology.

Mechanically decoupled

Major robotics actions take place inside the »roboSet 2« at the same time everything is still at the »genius« next door. To ensure the two neighbors co-exist in harmony, the »roboSet 2« was designed as a separate unit that is mechanically decoupled from the measuring machine, preventing vibrations and shocks from reaching the measurement technology.

Customer success story: GKN Aerospace

GKN Aerospace turned to ZOLLER to automate inspection of its tool grinding and regrinding. Here is how the »roboSet 2« helped the company achieve its production goals.

Customer success story: GKN Aerospace

GKN Aerospace turned to ZOLLER to automate inspection of its tool grinding and regrinding. Here is how the »roboSet 2« helped the company achieve its production goals.

Software that guides automated inspection

With ZOLLER's »pilot 4.0« software, you define every step the »roboSet 2« should carry out for its next job. The software also impresses with intuitive operation, clear menus, large buttons and a customizable interface. You can plan and start tool inspections quickly and document data easily.
 

Pallet management

Cutting edge shape

Status display

Axis positions

Function keys

Pallet management

The ZOLLER pallet management system is used to define the equipment and parameters. This means all tools can be measured without further user input, and customer-specific pallets can be defined. In addition, the tools are differentiated in the pallet management area and marked with different colors if, for example, a tool is out of tolerance.

Cutting edge shape

The "cutting edge shape" field shows an image of the current cutting edge shape that is used for the measurement. This image is only used to visualize and identify the cutting edge shape for the operator. Think of it like an assistant that makes the job easier.

Status display

The status display shows in percentages how much of the current pallet has already been processed. It can also be used to calculate when the tools on the pallet have been measured and can be removed by the operator.

Axis positions

The axis positions in »pilot 4.0« for presetting and measuring machines are important reference points that make it possible to check and set the exact positioning of the tool or cutting edge. Each axis position represents a specific alignment or position of the tool. By using the axis positions, users can ensure the tool is correctly positioned and has no deviations, resulting in greater accuracy and efficiency during machining.

Function keys

The function keys in »pilot 4.0« are designed to enable the user to operate the software efficiently and to make it easier to navigate and perform tasks. For example, the function keys can be used to start tool measurement, load tool data and change views.

Ready for the next era

Automation is more than just a step. It is a giant leap toward new priorities.  Define your blueprint for how to maximize your team's skills and let the »roboSet 2« handle the rest.

Ready for the next era

Automation is more than just a step. It is a giant leap toward new priorities.  Define your blueprint for how to maximize your team's skills and let the »roboSet 2« handle the rest.

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