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Tool Management Software and Hardware
Learn more about ZOLLER TMS Tool Management Solutions
Learn more about the game changing Smart Cabinets for a connected controlled toolroom
Heat Shrink Technology
The new Shrink-clamping system from ZOLLER: »powerShrink 400/600«
Universal Presetting and Measuring Machine with Integrated Tool Heat Shrink System: »redomatic 400/600«
Tool Balancing Technology
The new balancing system from ZOLLER: »toolBalancer 550/750«
Tooling Solutions with »idChip«
The new Tooling Solutions from ZOLLER
Inspection Solution
»genius«
The best selling »genius« is a universal tool measuring and inspection machine and is the perfect solution for the quick, simple and precise measurement and inspection of your cutting tools.
It can easily handle everything from the quick testing of individual criteria to the fully automatic and operator-independent measurement of more than 100 parameters on standard and micro tools. Applications range from incoming inspection, in-house regrinding, research, benchmarking, wear analysis, tool setup, in-process control, final inspection to cutting tool certification and reverse engineering.
The new »pilot 4.0« operating software equips users to run any measurement and inspection program for any requirement including typical tool measurement of helix angles, radial reliefs, lands, gash angles, head lengths, center offsets, chamfer heights and end face facets to list but a few.
Inspection Solution
»genius«
The best selling »genius« is a universal tool measuring and inspection machine and is the perfect solution for the quick, simple and precise measurement and inspection of your cutting tools.
It can easily handle everything from the quick testing of individual criteria to the fully automatic and operator-independent measurement of more than 100 parameters on standard and micro tools. Applications range from incoming inspection, in-house regrinding, research, benchmarking, wear analysis, tool setup, in-process control, final inspection to cutting tool certification and reverse engineering.
The new »pilot 4.0« operating software equips users to run any measurement and inspection program for any requirement including typical tool measurement of helix angles, radial reliefs, lands, gash angles, head lengths, center offsets, chamfer heights and end face facets to list but a few.
- Automation Solution
»roboSet 2«
At the ZOLLER OPEN HOUSE 2023, see the industry gamechanger for 24/7 light out cutting tool inspection solution for efficient quality control! Your production throughput can be maximised with the fully automated loading station that allows a ZOLLER »genius« machine to operate with total accuracy around the clock. Predefined program selection within pilot 3.4 software caters for the recording of more than 50 measurement parameters with micron precision without any operator intervention. Once the checking procedure is complete, faulty tools are automatically separated from the correct ones.
It’s the perfect solution for efficient quality control at high tool volumes.
- Automation Solution
»roboSet 2«
At the ZOLLER OPEN HOUSE 2023, see the industry gamechanger for 24/7 light out cutting tool inspection solution for efficient quality control! Your production throughput can be maximised with the fully automated loading station that allows a ZOLLER »genius« machine to operate with total accuracy around the clock. Predefined program selection within pilot 3.4 software caters for the recording of more than 50 measurement parameters with micron precision without any operator intervention. Once the checking procedure is complete, faulty tools are automatically separated from the correct ones.
It’s the perfect solution for efficient quality control at high tool volumes.
- Presetting Solution
»smileCompact«
Never before seen scope of services in the entry-level price segment
That is what ZOLLER presetting and measuring machines have been delivering since the beginning. Now it’s available “to go” with the ZOLLER »smileCompact«. Ideal for all standard tools and designed for the tool requirements of medium-sized and small lot sizes. Robust, space-saving, and flexibly placeable directly beside the CNC machine, on the shop floor, or in production islands.
- Presetting Solution
»smileCompact«
Never before seen scope of services in the entry-level price segment
That is what ZOLLER presetting and measuring machines have been delivering since the beginning. Now it’s available “to go” with the ZOLLER »smileCompact«. Ideal for all standard tools and designed for the tool requirements of medium-sized and small lot sizes. Robust, space-saving, and flexibly placeable directly beside the CNC machine, on the shop floor, or in production islands.
- Measuring Solution
»smartCheck«
Whether as a manual or 3-axis-CNC version: »smartCheck« is the powerful universal measuring machine for all cutting tools! As a result you can check your tools efficiently before and after grinding in order to fulfill DIN EN ISO 9000 guidelines.
In addition, with the swiveling incident light image processing software, you can inspect, measure and document axial and radial geometries of tools — very easily in a single click without expert-level knowledge. You profit directly from at least a 25% productivity increase with your CNC grinding machines simply by measuring your tools before regrinding.
- Measuring Solution
»smartCheck«
Whether as a manual or 3-axis-CNC version: »smartCheck« is the powerful universal measuring machine for all cutting tools! As a result you can check your tools efficiently before and after grinding in order to fulfill DIN EN ISO 9000 guidelines.
In addition, with the swiveling incident light image processing software, you can inspect, measure and document axial and radial geometries of tools — very easily in a single click without expert-level knowledge. You profit directly from at least a 25% productivity increase with your CNC grinding machines simply by measuring your tools before regrinding.
- Presetting Solution
»venturion«
Our classic workhorse of the presetting line of Solutions is the »venturion« a presetting and measuring machine that is characterized by unique ergonomics, maximum flexibility and precision. The module design of this presetting and measuring machine gives you the freedom to put together your individual presetting and measuring machine optimally matched to your production processes.
All the basic functions for measuring and presetting your tools are possible with the basic version — you profit from photorealistic input dialogs, automatic cutting edge detection, automatic zero point monitoring and much more. For example, modules can be added for tool inspection, for center height measuring, for measuring reamers or for heat shrinking tools. »venturion« offers every possibility for individual adjustment.
- Presetting Solution
»venturion«
Our classic workhorse of the presetting line of Solutions is the »venturion« a presetting and measuring machine that is characterized by unique ergonomics, maximum flexibility and precision. The module design of this presetting and measuring machine gives you the freedom to put together your individual presetting and measuring machine optimally matched to your production processes.
All the basic functions for measuring and presetting your tools are possible with the basic version — you profit from photorealistic input dialogs, automatic cutting edge detection, automatic zero point monitoring and much more. For example, modules can be added for tool inspection, for center height measuring, for measuring reamers or for heat shrinking tools. »venturion« offers every possibility for individual adjustment.
- Measuring Solution
»hyperion«
Higher Productivity Due to Precisely Adjusted Turning Tools
Whether you want to preset and measure tools for lathe machines, processing centers or milling centers — with the ZOLLER »hyperion« a single measuring device is enough for almost all your different tool holders. The various tool holders are solidly fitted to a revolving table and thus can be used quickly and easily.
- Measuring Solution
»hyperion«
Higher Productivity Due to Precisely Adjusted Turning Tools
Whether you want to preset and measure tools for lathe machines, processing centers or milling centers — with the ZOLLER »hyperion« a single measuring device is enough for almost all your different tool holders. The various tool holders are solidly fitted to a revolving table and thus can be used quickly and easily.
- Inspection Solution
»hobCheck«
The Quantum Leap in the Complete Control of Hob Cutters – »hobCheck« opens up never-before seen possibilities for the fully automatic, efficient and complete measurement of milling cutters, even those with considerable sizes.
- Inspection Solution
»hobCheck«
The Quantum Leap in the Complete Control of Hob Cutters – »hobCheck« opens up never-before seen possibilities for the fully automatic, efficient and complete measurement of milling cutters, even those with considerable sizes.
- Presetting Solution
»torquematic«
Fully Automatic Torquing
The »torquematic« presetting and measuring machine from ZOLLER allows tools with collet chucks to be set fully automatically to length, clamped to a predefined torque and measured. The automatic torquing station clamps tools without any effort. Your employees will be thrilled!
- Presetting Solution
»torquematic«
Fully Automatic Torquing
The »torquematic« presetting and measuring machine from ZOLLER allows tools with collet chucks to be set fully automatically to length, clamped to a predefined torque and measured. The automatic torquing station clamps tools without any effort. Your employees will be thrilled!
- Tool Heat Shrink System
»redomatic«
With a »redomatic 400« or »redomatic 600« from ZOLLER, you can produce more effectively with your multi-spindle machines and automated high volume manufacturing. With »redomatic«, you can be sure that the tool lengths are always set correctly. The shrink-clamping process developed by ZOLLER using the »masterPiece« adjusting adapter is both quick and simple.
- Tool Heat Shrink System
»redomatic«
With a »redomatic 400« or »redomatic 600« from ZOLLER, you can produce more effectively with your multi-spindle machines and automated high volume manufacturing. With »redomatic«, you can be sure that the tool lengths are always set correctly. The shrink-clamping process developed by ZOLLER using the »masterPiece« adjusting adapter is both quick and simple.
- Software Solution
Tool Management System
Manage the data of your single components such as cutting material and weight simply and in detail. Using the tool list, drawing and 3D model you can correctly assemble your tool directly at the workplace on the workbench, guaranteed. Manage your setup sheets and prepare the tools that you need for the next job.
- Software Solution
Tool Management System
Manage the data of your single components such as cutting material and weight simply and in detail. Using the tool list, drawing and 3D model you can correctly assemble your tool directly at the workplace on the workbench, guaranteed. Manage your setup sheets and prepare the tools that you need for the next job.
- Inspecting Solution
»pomBasic«
ZOLLER »pomBasic« is the inspection solution for process-related measuring and inspection of drills, milling cutters and counterbores in incident light.
Thanks to its compact and universal design, »pomBasic« can be used in the measuring laboratory, incoming goods controlling, or directly in the grinding shop.It is the ideal device for the shop floor, directly next to the CNC grinding machine: Simply insert the tool, start up, measure, and you’re done. With automatic edge detection for high accuracy, assistant-supported measuring procedures and inspection reports in a single click. There is nothing quicker or easier than »pomBasic«.
- Inspecting Solution
»pomBasic«
ZOLLER »pomBasic« is the inspection solution for process-related measuring and inspection of drills, milling cutters and counterbores in incident light.
Thanks to its compact and universal design, »pomBasic« can be used in the measuring laboratory, incoming goods controlling, or directly in the grinding shop.It is the ideal device for the shop floor, directly next to the CNC grinding machine: Simply insert the tool, start up, measure, and you’re done. With automatic edge detection for high accuracy, assistant-supported measuring procedures and inspection reports in a single click. There is nothing quicker or easier than »pomBasic«.
- Storage Solution
Smart Cabinets
The Intelligent Storage and Management Solution for tools, components and accessories
You can systematically store a variety of materials in the various models of our Smart Cabinets – from tools and components to consumables and accessories or measuring and inspection equipment.
- Storage Solution
Smart Cabinets
The Intelligent Storage and Management Solution for tools, components and accessories
You can systematically store a variety of materials in the various models of our Smart Cabinets – from tools and components to consumables and accessories or measuring and inspection equipment.
