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Top Solutions

ZOLLER Solutions enable faster tool setup, precise measurement, and the guarantee of a first part, a good part each and every time!

Discover the unique ZOLLER Solutions system at IMTS 2024!

 

  • Software that grows with you

TMS Tool Management Solutions

Manage your individual component data such as cutting material and weight easily and in detail. Thanks to the tool parts list, drawing and 3D model, you are guaranteed to assemble your tools correctly, directly at the workbench. ZOLLER offers interfaces from the TMS Tool Management Solutions to all common CAM and simulation systems.

 

  • Software that grows with you

TMS Tool Management Solutions

Manage your individual component data such as cutting material and weight easily and in detail. Thanks to the tool parts list, drawing and 3D model, you are guaranteed to assemble your tools correctly, directly at the workbench. ZOLLER offers interfaces from the TMS Tool Management Solutions to all common CAM and simulation systems.

 

  • Efficient tool storage

Smart Cabinets

Intelligent storage and management solutions for grinding wheels, tools, components and accessories.

Perfectly matched to the ZOLLER TMS Tool Management Solutions software.

 

  • Efficient tool storage

Smart Cabinets

Intelligent storage and management solutions for grinding wheels, tools, components and accessories.

Perfectly matched to the ZOLLER TMS Tool Management Solutions software.

 

  • Data transfer

»zidCode«

The ZOLLER »zidCode« technology ensures secure data transfer to the CNC machine.

At all stations, the tool data is transferred via barcodes, QR codes or DataMatrix codes – using either the »idChip« technology – with hand-held scanners in conjunction with the »zidCode« tool identification and is centrally managed in the z.One database.

 

  • Data transfer

»zidCode«

The ZOLLER »zidCode« technology ensures secure data transfer to the CNC machine.

At all stations, the tool data is transferred via barcodes, QR codes or DataMatrix codes – using either the »idChip« technology – with hand-held scanners in conjunction with the »zidCode« tool identification and is centrally managed in the z.One database.

 

  • Tool Heat Shrink Technology

»redomatic«

With »redomatic 400« or »redomatic 600« from ZOLLER, you will produce more effectively with your multi-spindle machines and in your automated series production. Because with »redomatic« you can be sure that the tool lengths are always set correctly. The shrinking process developed by ZOLLER with the »masterPiece« presetting adapter is both quick and simple.

 

  • Tool Heat Shrink Technology

»redomatic«

With »redomatic 400« or »redomatic 600« from ZOLLER, you will produce more effectively with your multi-spindle machines and in your automated series production. Because with »redomatic« you can be sure that the tool lengths are always set correctly. The shrinking process developed by ZOLLER with the »masterPiece« presetting adapter is both quick and simple.

 

  • Tool Heat Shrink Technology

»powerShrink«

Clamping and unclamping tools in record time while saving energy and protecting tool holders: You get all these benefits with the inductive »powerShrink« heat shrink system. When developing this device, ZOLLER attached great importance to maximum energy efficiency as well as a fast and reliable shrinking process – for more efficiency in your production.

 

  • Tool Heat Shrink Technology

»powerShrink«

Clamping and unclamping tools in record time while saving energy and protecting tool holders: You get all these benefits with the inductive »powerShrink« heat shrink system. When developing this device, ZOLLER attached great importance to maximum energy efficiency as well as a fast and reliable shrinking process – for more efficiency in your production.

 

  • Tool Balancing Technology

»toolBalancer«

The »toolBalancer« ensures the concentricity of grinding wheels and rotating tools with an accuracy of < 0.4 gmm.

Balancing is a quality-determining factor in the production of parts and tools. Surfaces and cutting edges benefit from precisely balanced tools and grinding wheels.

Balancing also protects the high-speed spindles of your CNC machine. Even minor imbalances can put a massive strain on the spindle mechanics.

 

  • Tool Balancing Technology

»toolBalancer«

The »toolBalancer« ensures the concentricity of grinding wheels and rotating tools with an accuracy of < 0.4 gmm.

Balancing is a quality-determining factor in the production of parts and tools. Surfaces and cutting edges benefit from precisely balanced tools and grinding wheels.

Balancing also protects the high-speed spindles of your CNC machine. Even minor imbalances can put a massive strain on the spindle mechanics.

 

  • Presetting & Measuring

»smile« and »venturion«

With »smile 420« you can start with the professional presetting and measuring of standard tools. »venturion 450« is a premium presetting and measuring machine.

What these two ZOLLER solutions have in common: With easy-to-perform, µm-precise measurements, they shorten set-up times and increase the service life of tools.

The scalable annual savings potential per shift and CNC machine is about 15,000 euros.

 

  • Presetting & Measuring

»smile« and »venturion«

With »smile 420« you can start with the professional presetting and measuring of standard tools. »venturion 450« is a premium presetting and measuring machine.

What these two ZOLLER solutions have in common: With easy-to-perform, µm-precise measurements, they shorten set-up times and increase the service life of tools.

The scalable annual savings potential per shift and CNC machine is about 15,000 euros.

 

  • Presetting Solution

»torquematic«

The ZOLLER »torquematic« presetting and measuring machine is equipped with an automatic torquing station that allows tools to be precisely measured and clamped without the need to exert physical force.

The machine's high-precision »ace« spindle with a dual drive system ensures exact positioning and reliable measurements. In nod to its versatility, the clamping station of the »torquematic« features a quick-change system that adjusts to different clamping nut shapes. The »torquematic« provides a fully automatic process for tools to be preset, clamped and measured. The operator just needs to activate the »torquematic« measuring program in ZOLLER's »pilot« operating software and follow the instructions.

 

  • Presetting Solution

»torquematic«

The ZOLLER »torquematic« presetting and measuring machine is equipped with an automatic torquing station that allows tools to be precisely measured and clamped without the need to exert physical force.

The machine's high-precision »ace« spindle with a dual drive system ensures exact positioning and reliable measurements. In nod to its versatility, the clamping station of the »torquematic« features a quick-change system that adjusts to different clamping nut shapes. The »torquematic« provides a fully automatic process for tools to be preset, clamped and measured. The operator just needs to activate the »torquematic« measuring program in ZOLLER's »pilot« operating software and follow the instructions.

 

  • Automation Solutions

»coraMeasure LG«

»coraMeasure LG« measures tools automatically using a room portal robot and an intelligent pallet system for the delivery of the tools to be measured. »coraMeasure LG« can be seamlessly integrated into existing ZOLLER equipment for maximum performance and minimum downtime.

 

  • Automation Solutions

»coraMeasure LG«

»coraMeasure LG« measures tools automatically using a room portal robot and an intelligent pallet system for the delivery of the tools to be measured. »coraMeasure LG« can be seamlessly integrated into existing ZOLLER equipment for maximum performance and minimum downtime.

 

  • Tool Inspection

»genius«

This universal measuring machine provides comprehensive proof of quality for every cutting tool on more than 100 parameters. »genius« performs non-contact inspections in 2D and 3D with high precision. From quick testing of individual criteria to fully automatic and operator-independent complete inspection, you have everything combined in one measuring machine.

In the version »titan« you also check the cutting edge preparation without contact – for complete, informative documentation of your tools.

 

  • Tool Inspection

»genius«

This universal measuring machine provides comprehensive proof of quality for every cutting tool on more than 100 parameters. »genius« performs non-contact inspections in 2D and 3D with high precision. From quick testing of individual criteria to fully automatic and operator-independent complete inspection, you have everything combined in one measuring machine.

In the version »titan« you also check the cutting edge preparation without contact – for complete, informative documentation of your tools.

 

  • Automation

»roboSet 2«

This Automation Solution for tool inspection ensures high throughput in a small space. Coupled to your ZOLLER universal measuring machine »titan«, »threadCheck« or »genius«, »roboSet 2« takes over the tool handling of large and small batches.

The potential for reducing personnel costs for tool inspection is up to 83 %.

 

  • Automation

»roboSet 2«

This Automation Solution for tool inspection ensures high throughput in a small space. Coupled to your ZOLLER universal measuring machine »titan«, »threadCheck« or »genius«, »roboSet 2« takes over the tool handling of large and small batches.

The potential for reducing personnel costs for tool inspection is up to 83 %.

 

  • Process-Oriented Measurement 

»pomBasic« and »pomBasicMicro«

ZOLLER »pomBasic« and »pomBasicMicro« measure and inspect tools in seconds at goods receipt and in the grinding shop. The easy-to-use universal devices record over 70 parameters.

»pomBasic« is perfect for tools from 3 mm in diameter. For micro tools from 0.2 mm diameter »pomBasicMicro« is your expert.

 

  • Process-Oriented Measurement 

»pomBasic« and »pomBasicMicro«

ZOLLER »pomBasic« and »pomBasicMicro« measure and inspect tools in seconds at goods receipt and in the grinding shop. The easy-to-use universal devices record over 70 parameters.

»pomBasic« is perfect for tools from 3 mm in diameter. For micro tools from 0.2 mm diameter »pomBasicMicro« is your expert.

 

  • Tool Inspection on Hobs

»hobCheck«

The quantum leap in the complete inspection of hobs – »hobCheck« opens up unprecedented possibilities for fully automatic, efficient and complete measurement of hobs, even large ones.

 

  • Tool Inspection on Hobs

»hobCheck«

The quantum leap in the complete inspection of hobs – »hobCheck« opens up unprecedented possibilities for fully automatic, efficient and complete measurement of hobs, even large ones.

 

  • Process-Oriented Measurement of Cutting Edge Preparation

»mμFocus«

With »mµFocus« you have a high-end device that can be used close to the process and can also create precise 3D images of surface roughness in addition to cutting edge preparation.

 

  • Process-Oriented Measurement of Cutting Edge Preparation

»mμFocus«

With »mµFocus« you have a high-end device that can be used close to the process and can also create precise 3D images of surface roughness in addition to cutting edge preparation.

Thank you for visiting us at IMTS!

We're excited to continue our conversations and strengthen the connections that will drive the future of manufacturing.